Mahavir Industries

The Horizontal Ribbon Blender is a high-efficiency, batch mixing system engineered for the homogeneous blending of dry powders, granules, and low-viscosity pastes. Featuring a U-shaped horizontal trough and a dual helical ribbon agitator, this system generates radial and axial mixing flows, ensuring rapid and uniform material dispersion even with minor component ratios.

Constructed with robust stainless steel (SS304 or SS316L) for hygienic and corrosion-resistant operation, the blender is designed for repeatable performance, easy cleanability, and long-term mechanical stability under continuous-duty conditions.

Key Technical Features:

• Precision-fabricated U-shaped mixing trough with mirror-finished interior (Ra ≤ 0.4 µm) to minimize material retention and enhance cleanability

• Contra-rotating inner and outer helical ribbons for multidirectional mixing: outer ribbon moves material toward the center; inner ribbon moves it outward

• Heavy-duty shaft supported by flange-mounted bearings with double mechanical seals to prevent contamination and product leakage

• Customizable batch capacity (ranging from 25 liters to 5000+ liters) with filling volume up to 70% of total vessel capacity

• Direct-coupled gearbox drive or chain-driven reduction system for torque-efficient, low-noise operation

• Top-mounted charging port with hinged safety cover and optional dust extraction port

• Bottom discharge valve (butterfly, slide gate, or pneumatically actuated) for residue-free unloading

• Integrated control panel with VFD for variable ribbon speed and digital batch monitoring

• Optional spray nozzles for liquid dosing and binder addition during mixing

• Conforms to cGMP, FDA, and ASME standards, with optional CIP/SIP (Clean/Sterilize-in-Place) capabilities

 

Ideal for applications in pharmaceutical blending, nutritional supplements, flavoring agents, cosmetic bases, and chemical compounding, the Horizontal Ribbon Blender offers high-speed, low-shear mixing, uniform blend quality, and scalable performance across a wide range of process conditions.

Efficient Rotary Vacuum Dryer for Moisture-Sensitive Material Drying The Rotary Vacuum Dryer (RVD) is a highly efficient, closed-system drying solution designed for the gentle and uniform drying of heat-sensitive and moisture-laden materials. Engineered with a rotating cylindrical drum and built-in vacuum system, the Rotary Vacuum Dryer machine minimizes thermal degradation while ensuring thorough moisture removal at low temperatures. Ideal for pharmaceutical, chemical, food, and cosmetic industries, this vacuum drying equipment ensures contamination-free processing, faster drying cycles, and energy-efficient performance. The rotating drum improves heat transfer and agitation, delivering uniform drying for powders, pastes, and granular materials. Constructed from corrosion-resistant stainless steel, the Rotary Vacuum Dryer is available in various capacities and can be equipped with solvent recovery systems, dust filters, and automated controls for optimized operation. Key Features: Low-temperature drying under vacuum Gentle agitation through rotating drum Suitable for heat-sensitive products High efficiency and solvent recovery compatibility Hygienic design for GMP compliance